֧                              
Operation Manual

ONEComplete set view of componen

TWOAssembly method

1Torque sensor mechanical assembly

Sensor system components mechanical assembly and ordinary bicycles of crank assembly are same.

 Step1. 6 lock pin spread on little threaded glue and then screwing in sensor black mask from center of housing 36mm thread hole.

step2. Set the lock plate in B.B. par while installation right five pieces of dishes in turn.

step3. Plug lock pin in turn piece hole.

Step4. Fixed the sprocket crank and fasten axial nut.

Notewhen operating,If the right axis very shortlock pin hole axis should with the right five pieces of bowl in parallel, in case of sensor molded case with five pieces of bowl of interference.

Installation position as follows diagram:

2Electronic part wiring:

Note: if you have special requestthe attached picture shall prevail.

Loadng wiring video

THREE, the vehicle matching debugging method

1Debugging purposes:

  I Make sensor and established models in mechanical transmission, controller of matching and motor output perfect coupling, achieve good power output state;

  II Compatible with EN15194 and Japan's new JIS requirement and achieved the general purpose;

  III Satisfy terminal customer different strength needs.

2Introduction of the setting device

 I Universal setting device was aimed at our company produces the torque type intelligent sensor systemdesign of special tool, through this tool can external adjustment sensor of 8 items output parameters. 

 II Instructions functional specification:

                   Setup device

  PAS output direct voltage weightRefers to the sensor work output the direct signal voltage size

( related to vehicle wheel diameter and motor output power and such factors, also the direct component of vehicle dynamic output),

Set limits0.2V2.5VX10                                              

PAS Start speed.Refers to achieve the torque output corresponding voltage value the time process quantity. Numerical smaller, namely the time achieve torque output voltage will be longer, the start-up more slowlyConversely, start-up more fasterSet limits1~50

  low-grade torque amplification coefficient -low-grade strength size.

  midrange torque amplification coefficient - midrange strength size.

  top-grade torque amplification coefficient -top-grade strength size.

  outage timeRefers to the foot stop start to motor without output delay time quantity, the unit output for milliseconds, like a 200 namely 200 milliseconds blackouts, outage time for too long safety poorer, outage time too short low-speed ride will have jitter and with strength slightly smaller.

PAS attenuation coefficientThis parameter setting only against Japan JIS JIS standard: when 10km/h motor power began to decrease, speed per hour :10km/h~24 km/h Motor power with the speed of increase decays until is zero. This parameter relevant to motor efficiency characteristic and controller characteristic and so on, the setting should be according to the actual situation.

Speed limit parameterscollect motor hall signal, this parameter is refers to the motor one round of hall pulse count N and wheel diameter ( unit: inches) ratios namelyN / X100For example N=44;R=26 inchesthe ratio is 1.69So for setting is 169The number higher, cut-off sooner. Use the parameter adjustment carloads of highest speed, reach to speed limit function. such as 24km/h25km/h and so on

Note Set parameters for reference only, can according to different strength effect to adjust strength state.

Parameters set video

Export to Japan (JIS standard)

  item

models

 

1

 

2

 

3

 

4

 

5

 

6

 

7

 

8

 16"

100

500

065

170

240

120

070

280

20"

100

500

065

170

240

120

070

220

22"

100

500

065

170

240

120

070

200

24"

110

500

065

170

240

120

070

180

26"

110

500

066

170

240

120

070

170

Export to ENEN15194)

item

models

 

1

 

2

 

3

 

4

 

5

 

6

 

7

 

8

 16"

100

500

065

170

240

120

000

280

20"

100

500

065

170

240

120

000

220

22"

100

500

065

170

240

120

000

200

24"

110

500

065

170

240

120

000

180

26"

110

500

066

170

240

120

000

170

 

3Setting process

Connecting methodsSM4 of controller connects with SM4 of PAS module SM3 of PAS module connects with SM3 of setting device, SM2 of setting device connects with SM2 of controller.

 Specific wiring as follows:

Picture 2-1

  Operational steps

The first step  Enter into parameters adjustment state:

Pick up good line, then open the power supply. now setting device a digital tube digital circulation increase shine, while pressing left 2 buttons into parameter setting status,

The second step  parameter setting: Enter parameter setting state later, a digital pipe display 1at this time through right two keys to all three digital tube namely the first term parametersPAS output direct voltage weight adjusted, the up key to increase, below key to decrease (Each time you press the three digital tube 1, pressed continuous increase, 500 corresponding to 5V); Confirm the number, press left-down keys are being sure to save, the first parameter adjustment finished,

Press the upper left button to enter the next parameters adjustment, the remaining parameters adjustment method by analogy.

 

Remember: adjust each parameter, must press left-down key sure to save! Otherwise modified parameter adjustment is invalid!

The third step  Exit parameter setting status:

And enter setting state operation method is same, meanwhile pressing left two keys exit parameter setting status, now setting device set state a digital tube in circulation increase, in turn, three digital tube display after setting value.

Fourth step parameters lead-in: the last step is indispensable step!

press the left below key ordinal turn the setting parameters into PAS modulenow setting device a digital tube numerical fast in turn skipthis process ended, PAS module work lights flashing rapidly, display parameters import PAS module process success.

Step fifth  Cut off power supply, disconnect setting device, complete the whole parameter setting process.

 

Basic set skills:

1 Adjust riding assistance size:

Divide kind of case = 1 \* GB2 if riding slow feel power is too small, increase the first parameterif slowly ride feeling feet trample when "very empty" like speed sensor, reduce the first parameter

(2) if riding feeling slants "wood" or uphill assistance slants small, increase 3, 4, 5 parameters and whole scale basically unchanged;

2 Adjustment start-up assistance size: start slowly, no outbreaks feel, increase the second parameter,

Note: each parameter adjust accordingly according to different controllers and models. These setting skills can meet try driving or 90% of the requirements of customers, if you have any other special requirements, please specify, can be settled through friendly negotiation

 

Four  Normalized Settings

1, set purpose:

Eliminate due to various factors (replacing sensor module, etc...) bring about electromagnetic Angle matching errors

2, set premise:

Replace torque sensor module, sensors and a PAS module has not been paired or when the maintenance and replacement operation, normal products without this setting.

3, set basis:

Between Sensors and PAS module need parameters matching can guarantee system consistency.

4, procedures:

(1) The connection method: normalization set connection as shown in figure 2-1 shows:

(2) Operation method:

Turn on the power, now PAS module work lights flashing slowly, a hand-held tooth disk inside black mask shell, in one hand, clockwise rotation crank - uniform roll gear disk parts for several weeks until the module of work lights fast flashing, so far normalization set completed.

 (3) Cut off power supply, pull up test connections, reconnection the complete set PAS system, normalized set completed.

Normalizde set video

You can bring excess profits and the ability of a relatively unique intelligent torque sensor!Develop, and give priority to seize the international market, from a low technology cont
-ent of the fierce competition !Small and light, high scientific and technological content of high-grade electric bicyc-
leFully comply with the European Union, Japan and other developed countries electric bicycle standard PAS to lead your business and products in the world follow the front.
Download:AdobeReader
Copyright 2003 Victory sincerity Co., Ltd.
All rights reserved. ݳϹ˾ Ȩ
mailto: info@jc-ebike.comTel: 86-13776058041 Fax: 86-0512-65725001